Our company specializes in producing high-quality Stainless steel, Alloy steel, Tool steel,Billets, and blooms in our advanced Steel Melting Shop. We have a range of state-of-the-art steel-making technologies that allow us to control the chemical and mechanical properties of our products precisely. Every batch is monitored and recorded by a robust production control system with precise melting data to ensure tight adherence to particular material properties.
Steel Melting Shop Technologies:
Rajputana Stainless Limited's Steel Melting Shop is equipped
with state-of-the-art technologies, ensuring efficiency and precision in the
production process. Here is an overview of the advanced technologies employed:
1. Electric Melting Furnaces:
● Capacity: 60,000 Metric Tons per Annum
● Description: High-capacity electric melting furnaces play a pivotal role in the steel production process. These furnaces utilize electricity to melt raw materials, ensuring a controlled and efficient melting process.
2. Argon Oxygen Decarburization (A.O.D) Converter:
● Features:
○ Automatic Gas Mixing Station: Ensures precise control over the composition of gases, enhancing the efficiency of the decarburization process.
○ Cored Wire Injector: Facilitates the injection of alloying elements, contributing to the refinement of steel properties.
3. Billet Continuous Caster:
● Radius: 6/11 Meter
● Operation: PLC Operated
● Features:
○ Mould Electro Magnetic Stirrer (M-EMS & AMLC): Utilized for efficient stirring of the molten steel, contributing to uniformity in composition and properties.
○ Continuous Casting: Enables the continuous production of billets, ensuring a streamlined and cost-effective manufacturing process.
4. Bottom-poured Ingot Casting:
● Capacity: Up to 22 M.T.
● Process: Ensures controlled pouring of molten steel, contributing to the production of high-quality ingots with consistent properties.
5. Fume Extraction System:
● Purpose: Ensures a clean and safe working environment by efficiently extracting and treating fumes generated during the melting and casting processes.
Rajputana Stainless Limited's Steel Melting Shop integrates these cutting-edge technologies to achieve precision, efficiency, and high-quality steel production. These advancements underscore the company's commitment to innovation and excellence in the steel manufacturing industry.